Manufacturing

Providing complete business solutions since 2005 for government and corporate clients

Case Study 1: 

The Client: Our Client and Engineering Electro-Mechanical Manufacturing company with the Mother Company having Oracle Application E-Business Suite 12.1.3 and was running on their premises in their data centre. The Operating System was Windows environment. On the other hand the subsidiary was using Tally to maintain their Financial Accounting.

It was necessary to Rollout the Business Scenario of the subsidiary as absolutely currently configured environment at the instance of Mother company,    and bring the two legal entities under a common platform with identical configuration and setup to maximum possible extent.

Business Needs:  Implemented Oracle E-Business Suit (Version 12.1.3) with basic financial modules of finance with General Ledger, Payables, Receivables, Cash Management, Fixed Assets, Advance Collection,  India Localization Tax(mother company had EB Tax implemented for their Legal Entity) , Purchasing & Receiving, Inventory, Warehouse Management, Order Management, Shipping,  Advance Pricing and Manufacturing including BOM, Engineering, WIP,  Cost Management and Planning .

Challenges:  

  1. COVID99: Outbreak of COVID99 restricted the movement of the consultants causing unforeseen delay. 
  2. Customization: The mother company had many customizations which required knowledge transfer.
  3. India Localization Tax: The mother company being a Foreign Company KT and Training of the Core Team on the rules and process of India Localization Taxes.   
  4. Inter Company Transfers: The client was having intercompany transfers between two legal entities residing in India and abroad. 
  5. Project wise Costing: There was a requirement to generate a report which will show monthly costing project wise.

Solution:

Since the client needed a robust application by which they can capture cost at the project task level, manage cost and revenue budget, generate Invoices from projects and recognize revenues.  At the same time, the client required an application by which they can track and control the activities performed at different project sites. At the end of every month, the client wanted to see the performance of every project as well as task and project wise cash forecasting.

Conacent proposed the client to implement two modules Oracle Project Costing and Oracle Project Billing for handling their project costing and billing operation. In addition to these two modules, Conacent suggested to develop a custom bolt-on Application to address the above mentioned challenges. 

Strategy:

Leveraging the implementation, a team of 7 experts from Conacent decided on the methodology and approach to rollout and implement the Oracle Application R12.1.3 to achieve process efficiencies. Conacent, using Oracle solutions, streamlined the manufacturing, distribution, procurement and financial accounting processes of the client. 

 Executive involvement and support continued throughout the project. Prior to initiating the process the mother company and their subsidiary provided a brief overview of their AS-IS and business process as they did not have any documented process flow or business flow of the legacy system. The Chart of accounts although had different segments both in numbers and in types including their values they ware mapped in terms of identity and values. The commons were identified programmatically and verified manually and the remaining additional values of the individual segments were uploaded using data migration scripts. The same approach was followed in case of migration of all the master data.

In case of migration of Open transactions and balances all data was collected on a cutoff date and then it was transferred from the old system to the merged-consolidated system using migration scripts and at times using data loaders / Web ADIs.   

Training was provided to the end users of both the Mother Company and subsidiary company to adopt the new processes and changed steps of the parent company.

Benefits:

  • The implementation imparted high visibility to the Manufacturing and improved planning and execution
  • There was a significant improvement in cash flow due to real-time processes. A large number of processes have been automated, which has increased the efficiency and reduced overhead costs
  • Timely delivery and proper order booking increased due to online on-hand availability.
  • The client witnessed significant improvement in its on-time delivery record due to the processes and applications implemented.
  • Reduce reconciliation activity
  • Online BS/PL 
  • A large number of manual practices were systematized.
  • Excel dependency reduced   to a great extent.
  • After nine months of team effort the project was successfully launched and modules were put into production and the ERP system achieved its expected potential very quickly. We had executive support for pursing ERP. They began their venture by identifying, streamlining and even documenting their business practices and provided extensive education that spanned the organization.

Case Study 2: 

 The Client: 

The Parent Company along with the other group of companies was having Oracle ERP system in place for their individual entities for a long time. The newly formed company 

Executive participation beyond a single project manager was not evidenced. Those charged with responsibility for ERP had a limited understanding of the organization’s business practices and procedures that existed did not fully describe or adequately define business processes. ERP team members with functional backgrounds were focused on a specific functionality as provided to them and their experience and business knowledge was limited to their interaction with the only existing legacy systems.

Business Needs: Following are the business processes of the new entity for rollout as per the existing modules of the parent company 

  • 1. Oracle General Ledger
  • 2. Oracle Receivables
  • 3. Oracle Payables
  • 4. Oracle Cash Management
  • 5. Oracle Fixed Assets
  • 6. Oracle Inventory
  • 7. Oracle Purchasing
  • 8. Oracle Financials India
  • 9. Oracle Order Management
  • 10. Oracle i-Expense
  • 11. Oracle WMS
  • 12. Oracle Manufacturing (BOM, ENG, WIP)
  • 13. Oracle MRP
  • 14. Oracle Core HR

Challenges:

  1. Customization: The mother company had many customizations which required knowledge transfer.
  2. Data Migration: Collection of Master Data and Open Transaction Data from multiple sources in the legacy system and validation of the same.
  3. Training: Repeatedly multiple Training sessions had to be organized as they had very little knowledge on data entry in forms and methods of drill down and compilation of reports. 

Solution:

The client needed a management reporting system to manage cost and revenue budget, generate Invoices and recognize revenues working with multiple currencies.  

At the end of every month, the client wanted to see the performance of the entire Unit as well as control Inventory and plan purchases well in advance so that the stock out position is never reached.

Oracle i-Expense and Oracle MRP were proposed to have control on employee expenses by maintaining i-Expense and planning of safety stock and plan purchasing by introducing MRP.

Strategy:

The Application was configured based on the requirement gathering during the assessment phase using standard functionality of the product and the using the same approach followed in the parent organization. The prototype was built in the test instance and demonstrated in the CRP (Computer room Pilot) workshop. 

Rigorous training for 45 days was conducted to acclimatize the end users as they were experiencing the Oracle ERP System for the first time. Master Data was collected from their legacy system and after proper cleansing it was migrated to the system using data migration scripts.

The Open Transactions were also extracted from the legacy system as of a cutoff date and uploaded in the system after proper validation and checks. 

UAT (User Acceptance Test) was also conducted to acquire confidence of the stakeholders.

Benefits:

  • Streamline the reporting system for Management and Statutory Needs at the period end. 
  • Do away with multiple accounting methods and storing data. 
  • Timely delivery of reports and proper order booking and dispatch system and view online on-hand availability.
  • The client witnessed significant improvement in its on-time delivery record due to the processes and applications implemented.
  • Reduce reconciliation activity
  • Online Balance Sheet and Profit and Loss statements 
  • A large number of manual practices were eliminated and systematized.

Dependency on Excel for keeping accounting data and inventory data could be reduced   to a great extent.

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